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Thin film coating service

From prototypes to series production, we deliver reliable PVD thin film coatings – supported by process expertise and documented quality control.

Experts in coatings and substrate materials

Polyteknik is a specialised thin-film coating partner with more than 30 years of experience in PVD deposition.

We support your project from early development and proof-of-concept to pilot runs and repeatable series production. 

Get in touch with our experts

Thin film coating service, we do the coating for you


Our in-house coating services give you access to advanced PVD capabilities without investing in equipment. We help you select the right coating for your industrial products, then run a controlled, repeatable process. From prototypes to high-volume production.

  • Metallized thin film coatings
  • Coatings for: EMI shielding, electrodes, optical mirrors / reflectors
  • Internal tube coating and complex geometries
  • Prototype, pilot test, and series production workflows
  • Science and advanced research projects
  • Support: coating selection and process advice
Coating machines at Polyteknik Coating Service

Our areas of expertise

EMI coating

EMI Shielding

PVD-based EMI shielding coatings that protect sensitive electronic components against electromagnetic interference.

electrode coating

Electrodes

High-performance electrode and contact layers using DC and RF sputtering of noble metals and alloys such as gold, platinum, and titanium.

reflector and mirror coating

Reflector and mirror coatings

Reflective coatings for optical sensors and light control

tube coating

Internal tube coating

Internal thin film coating of tubes of both metal and ceramic tubes, with dimensions up to 3 m in length

Deliveries to science facilities

Extreme temperatures, ultra-high vacuum, radiation exposure — science facilities push coatings to their limits.

We work directly with facilities like CERN, Max IV, ESRF, FERMILAB, ALBA, DLS (Diamond Light Source) and ITER to develop solutions built for their exactly conditions. From diagnostic mirror coatings for the ITER fusion reactor, to tube coatings of beam-line kicker chambers for the mentioned particle accelerators at CERN etc.

CERN

Our coating workflow – from idea to series production


Every coating project is different. That is why we follow a structured, collaborative workflow that ensures the right coating solution, reliable performance, and repeatable quality.

Define requirements

We start by understanding your application, substrate material, operating environment etc. Based on this, we recommend suitable coating materials and deposition processes.

Proof of concept

We coat sample parts for initial testing and evaluation. Together with you, we verify functional performance such as electrical properties, optical behaviour, adhesion, and thickness to confirm the coating concept.

Pilot production

A smaller batch is produced to validate repeatability, process stability, and quality control methods. Any necessary adjustments are implemented before scaling.

Series production

Once approved, we move to controlled series production. We can support anything from small recurring batches to high-volume production, with documented quality control and consistent output.
with and without coating

Why PVD technology is the right solution for coating products


Physical Vapor Deposition (PVD) is a sophisticated vacuum-based coating technique that enables the application of thin, durable, and highly precise films on a wide range of substrates.

Compared to conventional coating methods like spray or paint, PVD offers superior control over film thickness, composition, and adhesion, making it an ideal choice for applications demanding high performance and precision.

How PVD technology works


In PVD (Physical Vapor Deposition), coating material is physically vaporized and deposited onto a target substrate under vacuum conditions. One of the most widely used techniques within PVD is sputtering, where energetic ions—typically from a plasma—bombard a solid target material, causing atoms to be ejected (or “sputtered”) from its surface. These ejected atoms travel through the vacuum chamber and condense onto the substrate, forming a uniform and adherent thin film. Two primary methods dominate PVD technology:

  • Sputtering: Energetic ions bombard a solid target material, ejecting atoms that deposit uniformly on the product’s surface. Provides excellent control over coating composition and thickness, even on complex geometries.
  • Thermal evaporation: The coating material is heated until it evaporates in vacuum and then condenses on the substrate. Faster and simpler.
coater evaporation
coating use case

Advantages of PVD coating methods


  • Precision and Uniformity: Allows extremely thin, uniform coatings with tight control over thickness and composition—hard to achieve with spray or paint.
  • Adhesion and Durability: Strong adhesion and superior wear resistance extend product lifespan.
  • Environmental Benefits: No solvents or VOCs (Volatile Organic Compounds) and PFAS-free, making it an eco-friendlier process and coating.
  • Cost-Effectiveness: Modern automation has reduced costs, making PVD competitive and cost-justified through longer product life.

Start a conversation

Whether you need a single prototype batch, ongoing volume coating, or help selecting the right thin film process for your application — contact the Polyteknik Coating team for a technical discussion tailored to your requirements.

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